Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System

Product Details
Customization: Available
After-sales Service: Warranty Certificate
Warranty: 12 Months
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Number of Employees
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Year of Establishment
2022-08-12
  • Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
  • Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
  • Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
  • Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
  • Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
  • Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
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  • Overview
  • Product Description
  • Features
  • Technical specification
  • Company Profile
Overview

Basic Info.

Model NO.
XHHV535-4TSB+XHDD503E
Usage
Digital Cable Tester
Power
Electricity
Certification
CE, ISO
Customized
Customized
Color
Black
Output Voltage
0-8/16/32kv Adjustable
Discharge Energy
0-2048j
Working Power
2000W
Transport Package
Wooden Case
Trademark
XZH TEST
Origin
China
HS Code
9031809090
Production Capacity
500PCS/Year

Product Description

Product Description

Portable cable fault location unit  XHHV535-4TSB + XHDD503E
 
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Portable outdoor ready unit with four wheels, IP43

Very easy to use "turn&click" single
rotary knob interface

Surge/Thump energy 2,048 Joule

DC testing/surging/thumping up to 32 kV, burning up to 32 kV

Working power 2000VA

Prelocation methods: ARC Multishot, ICE and DECAY, low voltage pulse

Built-in safety circuits for earth connection monitoring (F-Ohm) and touch potential monitoring (F-Voltage)
 

Features


• 10.1-inch full-color TFT touch screen;

• Embedded system, safe, stable, simple display and operation mode;

• With the function of testing cable wave velocity, cable length and fault distance;

• Fully automatic continuous sampling, waveform capture at all times, timely and accurate.

• With automatic test range setting, automatic waveform analysis and display of test distance.

• Full Chinese menu, touch and coding button two operation modes, simple, fast and reliable.

• With low-voltage pulse method, high-voltage flashover method, multiple pulse method (8 times) test technology, waveform display is smooth and easy to read.

• When using the multiple pulse method, it is used with a pulse coupler to display 8 groups of high and low voltage waveform comparisons, which is convenient for automatic test distance, manual analysis and distance measurement.

• The instrument has powerful data processing capabilities, which is convenient for users to manage and archive waveform files.

• It has a massive test waveform storage function: the waveforms tested on site can be conveniently stored in the instrument in the order specified by the Chinese naming regulations, so that they can be called up for observation and analysis at any time; it can store more than 8,000 low-voltage pulse and high-voltage flashover waveform records, and more than 250 multiple pulse waveform records. The waveform files can be imported into the computer software for management and analysis using USB communication.

• Ultra-high brightness, LED backlight brightness up to 280nit, resolution 1024*600, easy to operate in direct sunlight.

• Built-in large-capacity lithium battery pack, supports fast charging, and can be tested in an environment without power supply.

 

Technical specification

General features
Portable cable fault location system
Graphical interface Graphical interface, more intuitive and easy to operate.
Operation Turn and click a single knob (jog dial) on the control unit
Data management General database
Data Synchronization Universal Serial Bus
Control unit
Display Industrial grade TFT color panel with LED backlight
Anti-glare have
Multi-touch have
LCD size  10"
Aspect Ratio 16:9
Resolution 1024 x 768 Full HD
Brightness 450 cd/m²
Safety
Adaptability CE Compliance;EN 61010,EN 50191,VDE 0104,VDE 015,DGUV 203-034(BGI 891)
Discharge and grounding devices 72kJ, equivalent to the energy stored in a 10µF capacitor charged to 120kV DC fast charge: discharge time constant < 1 second
System Status Real-time monitoring and indication
Intrinsically safe Ground immediately when there is a power outage
F-U safety interlock Operating voltage connection monitoring (high voltage circuit)
F-Ohm Safety Interlock Operational earth connection monitoring (high voltage circuit)
Security Features Front panel: power on/off, lockout button switch, emergency stop, residual pressure indicator light, high voltage switch; Control unit: Knob (jog dial)
Safety devices System grounding status indicator, power input protection device, high voltage room monitoring through door contact, external safety device
Power input monitoring Overvoltage protection, undervoltage protection, residual current device (RCD)
Defining Wiring There is a switchboard inside the system
 
System function
1.Use DC or high-voltage pulse to make the cable fault point flash over and discharge

2.Use the traveling wave reflection principle to make a rough measurement of all types of cable main insulation faults
3. Use the acoustic and magnetic synchronization method to make a precise measurement of all types of cable main insulation faults
I,High voltage surge generator
Output mode DC, Single, Cycle
Output voltage 0-8kV,0-16kV,0-32kV 
Built-in capacitor 64uF,16uF,4uF
Discharge energy 2048J @ each voltage level
Impact power 2000VA
Impulse rate Automatic impact for about 6 seconds, manual impact for any control time
Surge voltage levels switch Manual
Voltage adjustment type Continuous
Indication High-voltage side voltage metering, indication of output voltage and current in real time
Operating modes switch Manual
Coupler Built-in multiple pulse sampling box
Safe protection With zero start protection function, safe and reliable
Discharge Unique high-voltage measurement design, in the stop state, it will automatically discharge the internal capacitance of the device
Working power AC 220V±15% ,50Hz±2Hz(60Hz) 
DC withstand voltage testing Output voltage adjustable and indication range 0-32kV, output current indication range 0-20A
Burn current Fault conditioning (burning) with current up to
60 mA @ 32 kV, 120 mA @ 16kV, 240mA@8kV
Safety Over-voltage, Over-current, Overheating protection.
Automatic discharge after operation
Protection rating Not lower than IP54
Dimensions(mm) 534L×444W×805H mm
Total weight Not more than 130kg
II,TDR cable fault locator
Test method Low voltage pulse, Impulse current, Impulse voltage, ARC multipls pulse
Sampling rate 1MHz~400MHz
Pulse output Unipolar
Pulse Amplitude 300V
Pulse width 0.15μS/0.30μS /0.60μS/1.20μS/2.4μS/5.0μS/7.5μS/10μS
Measurement scope 120km
Measurement range 100m/300m/500m/1km/3km/5km/10km/25km/50km/100km
Minimum resolution 0.07m
Measurement error ≤±(0.5%×L+1m),L is cable length
Signal gain 0…100%,adjustable
Propagation speed 10…999.9m/µs
Output Impedance Automatic match
Trigger Automatic continute


 
Result analysis Automatic measure fault distance
Working conditions temperature -25ºC~+65ºC, relative humidity 85%, atmospheric pressure 750±30mmHg
III.Acoustic and magnetic synchronous cable fault pinpointer
Location mode Standard mode, enhanced mode, noise reduction mode, custom mode (ms, waveform)
Location method Intelligent time difference method, step voltage method, electromagnetic inspection method, acoustic measurement method
Positioning accuracy Fixed point: 0.1m, Path: 0.1m, Step voltage: 0.1m
Display TFT ultra-bright 5-inch, 800×480 true color
Language Graphical language is more intuitive
Gain 120dB, fully automatic adjustment, also can be adjusted manually
Frequency range 100~1600Hz
Dynamic Range 0~112dB(16 gears)
Synchronous trigger Acoustic fully automatic synchronous trigger; magnetic field fully automatic synchronous trigger
Detection range 0.00~99.99ms,75mV~75V
Probe Automatic mute, fully digital metal intelligent probe
Headphone 350Ω strong noise reduction and anti-interference technology
Working power 4*18650 Standard lithium battery
Working hours More than 8 hours
Ambient temperature -25~65ºC;Relative humidity:≤90%
Weight Host 0.6kg;Sensor 1.4kg
Waterproof grade IP65
V Test cables
(Note: Due to the existence of 35kV high voltage, special high voltage cables are made and should be kept away from the site during operation.)
High voltage output cable core wire 2.5mm2 red, withstand voltage 50kV DC, with shielding layer, outer diameter 14mm, length can be customized according to customer's requirements, including installation of large spool. Standard length of HV output cable is 5m.
 
Ground cable grounding 3-column - main core 16mm2 transparent color, branch 2.5mm2,  length can be customized according to customer's requirements, including installation of small spool.Standard length of ground cable is 5m.
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Equipment Testing
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
                                    Low voltage pulse testing                                                                                ARC multiple pulse testing

Prelocating methods
ARC Multishot: The Arc Reflection Method overlays and compares a low voltage reference trace and a high voltage fault trace captured via capacitor discharge through an inductive (coil-type) filter.

8 comparative measurements per ARM shot are displayed (Multishot feature), and the results are evaluated automatically.

ICE/Surge Pulse: After fault ignition via capacitor discharge, the Impulse Current or Surge Pulse method measures the current component of the travelling wave, This technique is suitable for long cables and PILC cables. 

DECAY: After fault ignition via HV DC source, the DECAY method measures the voltage component of the travelling wave. This technique is suitable for very long cables, HV transmission cables and faults with very high breakdown voltage.

IFL: Intermittent Fault Locating; to find intermittent faults with temporarily changing characteristics like they often occur in street lighting systems.

Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
This device can use the multiple pulse method to measure distance, and only one short-circuit wire is needed. In addition, when accurately locating the cable fault, it can also be switched to the high-voltage flash-over method (pulse current method - ICE), just remove the short-circuit wire and insert the high-voltage output cable into another HV output port. This ensures high energy output during accurate locating, and will not reduce part of the energy due to the multiple pulse coupler, resulting in less clear sound when listening to the fault discharge sound.

XZH TEST cable fault detection site
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location SystemPowerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location SystemPowerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
 

 
Cable fault pinpointer  MODEL XHDD503E
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Filter: 100Hz~1600Hz optional
Sound channel gain: 8 levels adjustable
Magnetic channel gain: 8 levels adjustable
Step voltage gain: 8 levels adjustable
Output gain: 16 levels (0~112db)
Output impedance: 350Ω
Detection range: 0.00~99.99ms, 75mV~75V
Acoustic-magnetic positioning accuracy: 0.1m
Step voltage positioning accuracy: 0.5m
Path identification accuracy:  0.5m
Equipped with BNR background noise reduction and mute noise reduction functions
Display control method: 5-inch high-brightness touch screen control
Power supply: 4*18650 standard lithium battery
 



 
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
1 Adjustment: Press the adjustment button to enter the adjustment interface, and rotate the adjustment button to set the adjustment parameters;
2 Power supply: Turn on and off the power supply of the system. When turning on the system, you need to press and hold the power button for 3 to 4 seconds until you hear a long "beep" sound, then you can lift the button; when turning off, you need to press and hold the power button for 3 to 4 seconds;
3 Display: 5-inch touch display.
 

Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
1 Sensor: Probe sensor connection port;
2 Charging: charger connection port;
3 Dedicated headphone jack.
 





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Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Filter parameters lAll-pass: 100Hz~1600Hz.
lLow pass: 100Hz~300Hz.
lQualcomm: 160Hz~1600Hz.
lBandpass: 200Hz~600Hz.
Channel gain: 8 levels adjustable.
Magnetic channel gain: 8 levels adjustable.
Step voltage gain: 8 levels adjustable.
Output gain: 16 levels (0~112db)
Output impedance: 350Ω
Acoustomagnetic positioning accuracy: 0.1m.
Step voltage positioning accuracy:  0.5m.
Path identification accuracy:  0.5m.
It has BNR background noise reduction and mute noise reduction functions.
Display control method: 5-inch high-brightness touch screen control.
Power supply: 4*18650 standard lithium batteries.
Standby time: more than 8 hours.
Volume: 428L×350W×230H
Overall Weight: 7kg.
Ambient temperature: -25~65ºC; Relative humidity: ≤90%.

Packing list
Name Qty. Name Qty.
Cable fault locator 1 Probe
(Including connecting rod, probe, three claws)
1
 
7 core signal line 1
Charger 1 Multi-function
flower wrench
1
Headphones 1
A frame connection cable 1 A frame


1
Ground pin 2
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Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System

Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
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Instrument composition
1. Cable fault test system: Use low-voltage pulse method, high-voltage flashover method, and multiple pulse method to test and analyze cables and apply high voltage and high-energy pulse signals to the tested cables;
2. Output line (5-meter single Q line): Connect the cable fault tester and the tested cable during low-voltage pulse test;
3. Charger: 12.6V/3A charger, connected to the instrument charging port for charging;
4. USB cable: used when importing waveform files to the computer.
5. High-voltage output line (5 meters): connect the high-voltage output terminal of the host and the cable core under test;
6. High-voltage connecting line (0.5 meters): short-circuit the high-voltage flashover output terminal and the multiple pulse input terminal during the multiple pulse method test;
7. Ground line (5 meters): sampling ground, high-voltage ground and discharge rod ground line;
8. Power line (1.8 meters): instrument working power line;
9. Discharge rod: perform DC current limiting discharge or DC short-circuit discharge at the cable end under test;
10. Fuse: AC220V power supply system spare fuse (8A fuse).
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System



 
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Company Profile


Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System

Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location SystemPowerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System

Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
 

Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System
Powerful DC Test Cable Sheath Insulation Fault Locator 32kv 2000j All in One Cable Fault Location System

 

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